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Custom Manufacturing : Overview



SHOCKtec® Gel and Air2Gel products can be custom manufactured in a variety of thicknesses and densities to match your exact specifications. SHOCKtec® Air2Gel also comes in single or double abraded. We can also incorporate multiple layers of SHOCKtec® Gel and/or other materials in the manufacturing process to arrive at an end product that meets your needs. We have revolutionized the padding industry with more cost-effective processes and ground-breaking product development.

What does this mean for you?
Your products can now have the highest quality protective padding and in many cases, at a better cost than you are spending for lower quality products. What does this mean for you?
Your products can now have the highest quality protective padding and in many cases, at a better cost than you are spending for lower quality products.
NOW AVAILABLE WITH FLAME RETARDANT

 

Custom Manufacturing : Only Continuous Pour Operation


Today, Kemmler Products, Inc. is the only company in the world that has developed a continuous pouring process for VDP Gel. This process enables us to produce Gel padding in sheets available in widths up to 12 feet. Until now, these high-grade protective padding materials have never been available for sale to industrial or commercial product manufacturers in a sheet goods format and subsequently could not be used for mass volume production. The rest of the industry continues to hand pour into molds/bags. 

 

Custom Manufacturing : Only Quick-Curing Process


Kemmler Products, Inc. is the only company in the industry that has developed a "Quick Curing Process" that reduces the time it takes to make SHOCKtec® Gel, thus saving you money. Kemmler has reduced the curing process down to six minutes. The rest of the industry is held back by a 4 to 24 hour curing processes.

 

Custom Manufacturing : Only Air Frothing Process


The Airvolution has begun…. SHOCKtec® Air2Gel is the result of many years of beta testing and product development efforts. This product is a light-weight and flexible padding that is the result of a historic, first time ever, air frothing process applied to the SHOCKtec® Gel product. This frothing process produces SHOCKtec® Air2Gel which lessens the overall weight of the material by up to 80% without sacrificing the protection, energy return and durability properties of the original. No other company has been able to successfully duplicate this process.

We have created a whole new class of padding that combines the BEST qualities of the leading foams and Gels… with NO SACRIFICES.

 

 

Custom Manufacturing : In & Off Line Production Capabilities


  • Die-cutting, Scoring and perforating
  • Can be poured on most non-porous surface or material
  • Can be produced with various adhesives
  • Manufactured in any thickness
  • Manufactured in any density or durameter
  • Product can be dyed and/or screen-printed
  •  NOW AVAILABLE WITH FLAME RETARDANT
  • Can combine multiple layers of SHOCKtec® materials varying in thickness and density
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Custom Manufacturing : Locations


SHOCKtec® is made in the USA. Kemmler Products, Inc. have capabilities to produce these materials in mass volume in the US and Internationally.

 
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